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DevOps · KubernetesCloudDevOps

GitOps Migration to AWS EKS with Argo CD

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A legacy on-premises Kubernetes estate rebuilt on AWS EKS with Terraform, GitHub Actions and Argo CD — deployments from hours to minutes, zero downtime.

Hours → Min

Deploy time

100%

GitOps coverage

0

Downtime cutover

Challenges

The client operated a legacy on-premises Kubernetes environment with outdated CI/CD processes based on Jenkins. These processes lacked modern practices like GitOps, making it harder to maintain and scale infrastructure. As a result, they faced increasing challenges with:

  • Scalability and maintainability of infrastructure
  • Manual deployment processes and lack of visibility
  • Difficulty onboarding new teams into the development pipeline

Proposed solution & architecture

Unified Techs led a full-scale migration to AWS, delivering a GitOps-driven, cloud-native DevOps architecture built around AWS EKS, Terraform, GitHub Actions and Argo CD.

Infrastructure as Code with Terraform

  • Provisioned all AWS infrastructure using Terraform, including VPC networking, EKS clusters and managed node groups, IAM roles and policies, and logging and monitoring integrations
  • Developed modular, reusable Terraform code to ensure consistency across environments and support future scalability

CI/CD Modernization

  • Replaced the client's monolithic Jenkins pipelines with a modern, GitHub Actions-based CI process
  • Introduced matrix-based test automation, Dockerized build workflows with cache optimization, and integrated code quality checks and artifact publishing
  • Implemented a GitOps approach with Argo CD to drive automated Kubernetes deployments directly from source control

GitOps with Argo CD & Helm

  • Refactored applications into Helm charts
  • Used Argo CD to automatically sync changes from Git repositories to EKS, manage versioned deployments across dev, staging and production environments, and enforce RBAC policies with health checks and monitoring
  • Made release processes more predictable, auditable and aligned with industry best practices

Seamless Migration Strategy

  • Designed a phased migration approach, starting with low-risk services and progressing to mission-critical workloads
  • Achieved minimal downtime while following AWS security and reliability best practices

Architecture

GitOps delivery flow from Git repository through GitHub Actions and Argo CD to AWS EKS
Multi-availability-zone AWS VPC with EKS worker nodes in private subnets and a PostgreSQL database

Outcomes

  • Reduced deployment time from hours to minutes
  • GitOps workflows enabled clear, auditable release processes
  • Improved infrastructure scalability and reusability with Terraform
  • Enhanced developer velocity with simplified CI/CD pipelines
  • Zero-downtime cutover for critical production services

Technologies used

AWS EKSTerraformGitHub ActionsArgo CDHelmIAMVPCCloudWatch

FAQ

What AWS services were used in this engagement?

The engagement ran on AWS EKS with Terraform-provisioned VPC networking, managed node groups and IAM roles, plus CloudWatch for logging and monitoring. GitHub Actions and Argo CD drove the CI/CD and GitOps layers.

How was downtime avoided during the migration?

The migration was phased, starting with low-risk services and progressing to mission-critical workloads. That approach achieved a zero-downtime cutover for critical production services.

What were the measurable outcomes?

Deployment time fell from hours to minutes, releases became auditable through GitOps workflows, and the production cutover completed with zero downtime.

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